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The UK Hyundai Coupe Site Forum • View topic - Polished Intake Manifold
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 Post subject: Polished Intake Manifold
PostPosted: Fri May 08, 2009 8:17 pm 
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My Coupe owns me!
My Coupe owns me!

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Ever get bored when you come home from work?

I do :lol

Decided that the grubby old thing that I have lying abouts needed a good old clean up.....

If you want to do it, then you will need:

Power drill with wire spinny chimney sweep thing

Lots of sandpaper, from wood 100 grit to 1200 wet and dry

Bit of metal polish

Elbow grease

Cigerettes, and beer.

Anyhow, I didnt do it all, as most of it you wont see - please excuse the rubbish mobile phone quality pics, but i thought for £0 and a bit of suck and see it was something different... sort of

Just to note - these end up as smooth as glass - the drill removes most of it, but for the finer side of things its handwork all the way. I wrapped sandpaper round a block also for aid. Takes about 4 hours in total





Anyhow, pub time


Last edited by androo007 on Sat May 09, 2009 3:41 pm, edited 2 times in total.

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PostPosted: Fri May 08, 2009 8:18 pm 
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Location: anywhere in europe at any one time......but mostly sandbach
Coupe: gen3
looking good ;)


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PostPosted: Fri May 08, 2009 8:21 pm 
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:lol all I could think was "aaah the bling has got hold of me" :lol cheers fella :thumbup

Oh sh*t, that reminds me... <runs upstairs to find radiator thingymabob>


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PostPosted: Fri May 08, 2009 8:31 pm 
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top work there mate i know how hard it is to polish the intake as i bought a metal one for my accent and polished it mayself aswell as removing all the casting lines etc please have a look.

started like this



work started




once finished looked like this





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PostPosted: Fri May 08, 2009 11:33 pm 
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PostPosted: Sat May 09, 2009 12:53 am 
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PostPosted: Sat May 09, 2009 7:29 am 
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Yep, the Coupe is my life
Yep, the Coupe is my life

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Last edited by Rik'n'Vik on Sat May 09, 2009 10:26 am, edited 1 time in total.

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PostPosted: Sat May 09, 2009 9:27 am 
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Picking up a bit of speed
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That looks really good :)

Another project idea ............... :mrgreen:


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PostPosted: Sat May 09, 2009 3:18 pm 
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PostPosted: Sat May 09, 2009 10:00 pm 
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Cool beans mate - I'll have a butchers in the mornin, poxy GPRS is text only in the evening. If at all. Currently clipping along at less than dialup downloading speed - average 15Kb/s, long live the technological revolution :(


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PostPosted: Sun May 10, 2009 2:20 pm 
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PostPosted: Sun May 10, 2009 2:36 pm 
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PostPosted: Sun May 10, 2009 2:41 pm 
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PostPosted: Sun May 10, 2009 2:57 pm 
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PostPosted: Sun May 10, 2009 2:59 pm 
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PostPosted: Sun May 10, 2009 7:45 pm 
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PostPosted: Sun May 10, 2009 8:19 pm 
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PostPosted: Mon May 11, 2009 7:32 am 
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PostPosted: Mon May 11, 2009 12:14 pm 
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PostPosted: Fri May 15, 2009 3:19 pm 
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Don't think so, Callum? :confused

Ahhh, Screw it... What else would I be doing......

Unplug the loom for the injectors, disconnect the hoses (watch for fuel spillage), disconnect throttle cable and cruise (if you have it) and anything else I may have forgotten. Undo the 2 bolts securing the inlet plenum to the block (there is a bracket/bracing) and then undo the nuts securing the plenum to the head. Then lift it away.

You may well muller the gasket, so best sort a new'un before you do this. Or use instant gasket, theres no pressure there so it'll be fine.

Refitting is a reverse of removal. The removal/refitting would take a couple hours, polishing??? up to you...

UPDATED PICS, ANDROOOOOOOOOOOOOO?! :lol


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PostPosted: Fri May 15, 2009 6:21 pm 
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:lol well its on the car - but i dont have the car :rollin

Busted the exhaust cam sprocket - so luckily rik mate i DID buy your engine - because the cams are currently being posted up to them.... for the cam chain gears!

Was gonna get the car back tomoro, but now delayed :( Tuesday or Wednesday now..... fingers crossed!


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PostPosted: Sat May 16, 2009 6:20 am 
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PostPosted: Sat May 23, 2009 8:38 pm 
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a couple of pictures back on the car so you get an idea what it looks like - to be honest, it'd be far easier to do it on the car, as you dont actually need to do much.. just what you see





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PostPosted: Sat May 23, 2009 8:44 pm 
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PostPosted: Sat May 23, 2009 9:09 pm 
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PostPosted: Mon May 25, 2009 5:38 pm 
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that looks really good mate! i like it so much ive started doing it to mine lol


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PostPosted: Mon May 25, 2009 5:43 pm 
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aah cheers man - yeah its well worth the effort - just after the wheel spinny thing dont be tempted to go in with a hardcore wood sandpaper like p100 etc - as it'll put deep scores in that take much more effort to get out later on. It'd be good if i can have a look on the 28th if youre coming? ;)


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PostPosted: Mon May 25, 2009 5:49 pm 
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so far ive only done an hour or so with steal wool and a hard steal brush on the drill and its pretty shiny. having trouble getting that really smooth shiny effect. lack of funds has stopped me at the moment but tomorrow is pay day so ill be off to get some more bits. im thinking of spraying it blue when its done too. seems it would fit well as my engin bay is getting more and more blue in it.

28th? whats happening then? i must have missed somthing. im guessing a meet of some sort.


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PostPosted: Mon May 25, 2009 6:02 pm 
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